Drum Melters – Highest Reliability with High Material Viscosity
Our modern drum melters ensure the even processing of high-viscosity adhesives and sealants. With precise temperature control and gentle screw conveying, we ensure that your material is reliably and air-free processed at all times.
Our Drum Melter System at a Glance
| Feature | Description |
|---|---|
| Melting capacity | Up to 225 kg/h for efficient material processing |
| Processing temperature | Up to 200°C for various applications |
| Viscosity | Processing of materials with up to 10,000 Pa·s |
| Feed system | Screw feed pump for gentle material processing |
| Energy efficiency | Molded heating elements for fast and economical heating |
| Temperature control | Two temperature sensors in the heating platen for optimum control |
+30
Flexible
Compact
Direct
Available
Melting and Conveying: Technology that Convincingly Delivers
Our drum melting systems consist of a hydraulic heating platen and a screw feed pump. The heating platen ensures even heating of the material, while the tempered feed pump controls its flow. Sensors monitor the entire process to ensure consistent conditions.
Why Our Drum Melters Convince
Stable Production Without Fluctuations
Precise temperature control and even material conveyance prevent interruptions and ensure consistent quality.
High Melting and Conveying Performance
With up to 225 kg/h, the system ensures reliable and continuous processing, thereby reducing downtimes.
Gentle Material Conveyance
The screw feed pump reduces mechanical stresses and preserves the material properties of butyl, bitumen, and other viscous substances.
Efficient Heat Management
Integrated heating elements ensure targeted energy use, allowing for rapid heating times and reduced energy consumption.
Versatile Application Possibilities
The system can be adapted to different material properties and allows for processing various viscosities.
Easy Integration into Production Lines
Thanks to its compact design and standardized interfaces, the system can be seamlessly integrated into existing production lines.
Applications of Our Drum Melters
Our drum melters are specifically designed for processing thermoplastic products based on synthetic rubber (polyisobutylene, butyl) as well as bitumen. They enable precise heating and uniform conveying of these materials and are used in various industrial fields:
Insulating Glass Windows
Processing of adhesives for warm-edge spacers to improve thermal insulation.
Bitumen Tapes
Efficient material processing for robust and durable sealing solutions.
Battery Cases
Reliable conveying and processing of sealants to ensure long-lasting battery encapsulations.
Butyl Sealing Tapes
Consistent melting performance for precise and tight seals.
This is How the Process Works Step by Step
1. Heating
The hydraulic heating ram evenly heats the material and prevents overheating.
2. Temperature
Sensors regulate the temperature and ensure a stable consistency.
3. Conveying
The screw conveyor pump transports the melted material at high pressure and low shear forces.
4. Processing
The system prevents air inclusions and ensures consistent quality.
5. Output
The material is continuously delivered to the subsequent processing unit.
That's why you should choose Deckert Anlagenbau
Experience & Expertise
Decades of experience in the development and manufacturing of industrial plants ensure mature, field-tested solutions.
Reliable Technology
Our plants are designed for a long service life and can be seamlessly integrated into existing production processes.
Individual Solutions
We flexibly adapt our systems to your requirements and offer customized special solutions.
Fast Response Times
Direct customer contact, personal contacts, and short decision-making paths ensure fast and efficient solutions.
Comprehensive Service
From consultation to installation and maintenance, we are at your side as a reliable partner.
High Spare Parts Availability
Short delivery times for spare and wear parts minimize production downtime and keep your processes running.
Your Contact Person
Do you have questions about our products or the application of our drum melters? Our staff is happy to advise you.
Contact us now!
Deckert Anlagenbau has been developing systems for high-viscosity materials for many years and supports companies from planning to operation. The systems can be integrated into existing production lines and adapted if needed. Short decision-making processes and high spare parts availability reduce downtimes and facilitate ongoing usage.
Would you like to receive an offer, have a question about our system, or are unsure which solution is right for you? Feel free to contact us directly.